Crushing and Screening Plant Installation

Crushing and screening plants consist of several interconnected pieces of equipment used to reduce stone, mineral ore, and various raw materials to the required sizes, classify them, and prepare them for subsequent production stages. For the plant to operate efficiently and safely, all equipment must be correctly positioned and installed as an integrated system.

At Almuy Makine, our experienced on-site team carries out the mechanical installation of newly constructed and renovated crushing and screening plants. We plan the installation process according to the plant capacity, approved layout, equipment specifications, and site conditions, with the objective of ensuring that all mechanical systems operate in harmony.

Scope of Our Installation Services

Depending on the project requirements, we install the following equipment and systems:

• Positioning of primary, secondary, and fine crushers

• Installation of vibrating screen systems

• Assembly of feeder and bunker systems

• Installation of belt conveyor lines

• Construction of material transfer points

• Assembly of supporting steel structures

• Installation of platforms, stairs, and safety railings

• Assembly of frames, supports, and connection components

• Installation of custom auxiliary equipment

• Inspection of mechanical connections and equipment positions

During installation, close attention is given to the designated position, operating direction, and connections of each piece of equipment. This supports a consistent flow of material from the feeding point through the crushing and screening stages to the stockpiling areas.

Planned On-Site Installation

A crushing and screening plant requires numerous pieces of equipment of different sizes and weights to be installed within the same production line. Carrying out the work in the correct sequence helps control the project schedule and prevents potential compatibility problems during later stages.

Before installation begins, the site layout and foundation connection points are evaluated. Following the installation of the main supporting structures, crushers, screens, feeders, and conveyors are positioned in accordance with the project sequence. Transfer points and mechanical connections between the equipment are inspected to maintain the integrity of the production line.

Equipment Alignment and System Compatibility

Incorrect positioning of crushers, screens, and conveyors may cause irregular material flow, place excessive strain on equipment, and increase maintenance requirements. For this reason, equipment levels, axes, connection points, and compatibility with supporting structures are carefully evaluated during installation.

The direction of conveyor lines, screen discharge points, crusher feeding areas, and material transfer sections are arranged according to the approved plant layout. After mechanical assembly has been completed, equipment positions and connections are inspected, and the plant is prepared for commissioning activities.

Installation Focused on Occupational Safety

The installation of crushing and screening plants involves demanding operations such as lifting heavy equipment, assembling steel structures, and working at elevated locations. We take care to conduct all on-site activities in accordance with occupational health and safety requirements.

Methods appropriate to the working conditions are used when transporting, lifting, securing, and assembling equipment. During the installation of maintenance platforms, stairs, access areas, and safety railings, we prioritise applications that support safe access for personnel.

New Plant and Renovation Projects

In addition to installing new crushing and screening plants, we provide assembly services for the renovation and improvement of existing production lines.

When production capacity needs to be increased, new equipment must be added to an existing line, ageing machinery needs to be replaced, or the plant layout must be reorganised, the existing system is evaluated. Depending on the requirements, dismantling, relocation, repositioning, and mechanical installation work can be carried out.

Why Choose Almuy Makine?

• An experienced mechanical installation and on-site team

• Equipment installation according to the approved plant layout

• An integrated approach to crushers, screens, feeders, and conveyors

• Close attention to equipment alignment and production-line compatibility

• On-site practices focused on occupational safety

• Solutions for new facilities and renovation projects

• A planned and controlled installation process

• Timely and well-organised project management

Contact Us About Your Crushing and Screening Plant Project

Contact Almuy Makine for the installation of a new crushing and screening plant, the renovation of an existing production line, or the reassembly of plant equipment. We will evaluate your project, production requirements, and site conditions to provide installation solutions tailored to your facility.