Custom Bunker System Manufacturing

Bunker systems are essential pieces of industrial equipment used for the temporary storage of aggregates, minerals, coal, and similar bulk materials and their controlled transfer into a production line. To ensure reliable operation, the bunker capacity, body structure, and discharge arrangement must be selected according to the characteristics of the material being handled.

At Almuy Makine, we evaluate the facility’s production capacity, operating conditions, material characteristics, and site layout to manufacture custom bunker systems. Each system is prepared to operate in harmony with other equipment in the production line and to support a consistent flow of material.

Applications of Bunker Systems

The bunker systems we manufacture can be used across a variety of industries and facilities, including:

• Concrete batching plants

• Crushing, screening, and washing plants

• Mines and quarries

• Aggregate production facilities

• Cement plants

• Ready-mixed concrete production facilities

• Recycling and waste processing plants

• Asphalt production plants

• Industrial material handling lines

• Raw material storage and feeding systems

The dimensions, capacity, and connection points of each bunker are determined according to the requirements of the facility in which it will be used.

Scope of Manufacturing

Depending on the project requirements, we manufacture the following bunker components:

• Bunker bodies and side panels

• Supporting steel structures

• Support legs and connection components

• Material inlet and discharge sections

• Feeder and conveyor connection points

• Maintenance and inspection platforms

• Stairs and safety railings

• Surfaces reinforced against wear

• Custom covers and material-guiding components

Throughout the production process, all components are inspected for dimensional accuracy and suitability for installation. Completed bunker systems are then prepared for transportation and on-site assembly.

Design Adapted to Material Characteristics

The particle size, density, abrasive properties, and flow behaviour of the material stored inside the bunker directly affect the system design. For this reason, our manufacturing approach considers not only storage capacity but also the consistent transfer of material into the production line.

Body angles, discharge sections, and feeder connections are evaluated according to material characteristics. In applications involving abrasive materials, the required areas can be reinforced to improve the durability and service life of the system.

Durable Steel Construction

Bunker systems are exposed to heavy material loads and demanding operating conditions. Therefore, the strength of the supporting structure and the quality of welded connections are essential.

Cutting, forming, welding, and assembly processes are carried out in a controlled manner. The bunker body and supporting steel structure are manufactured according to the operating conditions of the system, with the aim of providing safe, durable, and long-lasting performance.

Solutions Compatible with Existing Systems

In addition to new facility projects, we manufacture bunker systems that can be integrated into existing production lines. Site dimensions, current conveying equipment, and connection points are evaluated to prepare a bunker compatible with the existing system.

We also provide solutions for replacing ageing bunkers, increasing capacity, and adapting bunker systems to existing feeding and conveying equipment.

Why Choose Almuy Makine?

• Manufacturing tailored to project and material requirements

• Durable steel bodies and supporting structures

• Designs that support consistent material flow

• Solutions suitable for different capacities and dimensions

• Manufacturing compatible with existing facility systems

• Applications designed to facilitate maintenance and access

• An experienced manufacturing and installation team

• A quality-focused production approach

Contact Us About Your Bunker System Requirements

Contact Almuy Makine for a new production facility, the improvement of an existing line, or the replacement of ageing bunker systems. We will evaluate the material characteristics, required capacity, and site conditions to provide a bunker system solution tailored to your project.